Gleason to Bring Full-Spectrum Gear Innovation to EMO Hannover 2025 with Smart Loop Focus

Rochester, US – Gleason Corporation invites customers and industry professionals to visit Booth D18 in Hall 13 at EMO Hannover 2025, from September 22–26. This year, Gleason will present groundbreaking innovations across the full spectrum of gear technology—from digital design and high-precision manufacturing to nano-level inspection—with a particular focus on Smart Loop Gear Manufacturing.

At the heart of Gleason’s presentation is the seamless transition from gear design to manufacturing. The latest KISSsoft® Gear Design Software, now integrated with the KISSsoft System Module, offers advanced capabilities for simulating complete transmissions and gearbox components. These innovations streamline the engineering process and will be showcased live at the booth.

In manufacturing, Gleason introduces several new solutions tailored to small- and medium-sized gear production. The Phoenix® 100C Bevel Gear Cutting Machine enables fast, user-friendly production of high-precision bevel gears for robotic and industrial applications. For differential gear systems, the Coniflex® Pro Manufacturing System sets new standards in a closed-loop environment, significantly reducing surface stress and root bending while improving NVH performance and transmission accuracy.

For hobbing and chamfer cutting, the Genesis® 280HCD offers exceptional flexibility by combining Chamfer Hobbing and Fly Cutter Chamfering in parallel with gear cutting operations—ideal for both large-scale production and adaptable small-batch manufacturing. Additionally, the compact 100PSiC Power Skiving Machine brings together power skiving or hobbing with sequential radial chamfering in a single machine, efficiently processing gears and shafts, even with complex contours.

In gear inspection, Gleason unveils the 175GMS nano Gear Metrology System, which delivers submicron precision using a skidless probe and advanced evaluation tools such as Waviness Analysis and the KTEPS Kinematic Transmission Error Prediction Software. These technologies enable fast and accurate diagnosis of gear noise and surface deviations.

Visitors will also experience the speed of the QFS Quick-Flex System, where workholding changeovers take less than 30 seconds, and see the latest hydraulic and mechanical clamping systems designed for precision and ease of handling across a wide range of machining needs.

Complementing the machinery, Gleason presents a broad range of tooling solutions. These include high-performance hard finishing tools for grinding and honing, carbide power skiving cutters for any machine platform, and a full portfolio of European-made HSS and carbide hobs and milling cutters, including worm gear hobs and coarse pitch hobs, suitable for automotive, industrial, and many other applications.

Finally, Gleason Global Services will be on site to demonstrate how digital maintenance tools, modernization programs, and expert support ensure maximum uptime and performance across the entire machine lifecycle.

EMO Hannover 2025
Hannover Exhibition Grounds, Germany
September 22–26
Booth D18, Hall 13

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